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Non
Destructive Testing
To assure the integrity of critical
parts where flaws cannot be detected by conventional
inspection techniques, MIC uses Non-Destructive
Testing during in process and final inspection
to evaluate individual parts, welds, or complete
assemblies.
NDT Methods include:
- Dye Penetrat per MIL-STD-6866B
- Pressure Testing to 20,000 PSI (Also Hydroforming)
- Ultrasonic
Verification
- Hardness Testing
- Helium Leak Testing
- Electrical Testing
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Helium Leak Testing MIC Group has the ability to use
a helium leak detector to inspect the integrity of
welded, brazed and soldered joints, sealed assemblies,
and glass-to-metal seals. Helium leak testing is superior
to common air and bubble testing. The most common method
of helium leak testing involves evacuating the interior
of the test piece, and discretely spraying helium on
the possible leak site(s). Any leaks are evident when
the helium flows through the evacuated test piece and
is detected by the mass spectrometer in the helium
leak
detector.
Leak rates for helium are measured by
the number of "std.
cc/sec" escaping at the leak location (i.e. 3
x 10-8 Std. cc/sec). Breathing on a 10-6 Std. cc/sec
leak provides enough moisture to close it temporarily,
perhaps for several days. MIC Group has the capability
to measure leak rates as small as the 10-9 std. cc/sec.
We are experienced in the special fixturing, cleaning
and handling requirements for accurate helium leak
testing.
Referenced leak rates for helium versus other leak
tests are:
Test
Rates:
- 1 x 10 -1 std. cc/sec = audible gas leak (360
cc/minute)
- 1 x 10 -4 std. cc/sec = bubbles rising in
water (1/3 cc/hour)
- 1 x 10 -5 std. cc/sec = approximately
1 cc/day
- 1 x 10 -7 std. cc/sec = approximately
3 cc/year
- 1 x 10 -9 std. cc/sec = approximately
3 cc/century
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